Common issues in such environments include:
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One of our clients experienced these problems directly. Their factory operations depended on multiple legacy systems, with no unified dashboards or live data analytics. Adding new devices meant long installation cycles, delayed reporting, and slower reaction times to quality issues.
They needed a solution that could:
The Swayalgo Approach
Smart Data Acquisition
Real-time capture from legacy and modern devices, with robust error handling.
Embedded Analytics
SPC monitoring (Cp, Cpk, Pp, Ppk) and process trend analysis built in.
Unified Dashboards
Role-based access to production data on desktop and mobile.
Local + Cloud Hybrid
Cached data for instant access, with optional cloud sync for long-term storage.
Single-Click Installation
The entire platform — including database setup — installs in one step, cutting deployment complexity
Rapid Deployment
Installation and configuration completed in hours instead of days, across platforms and sites.
The Impact
With Swayalgo’s DAQ solution, the client:
Looking Ahead
- Expanded protocol support, including OPC UA and Modbus, for seamless device integration.
- Scalable architecture that adapts to new devices and production requirements.
- Future-ready analytics to enable predictive maintenance and smarter decision-making.
